Six Sigma

Six Sigma seeks to improve the quality of the output of a process by identifying and removing the causes of defects and minimizing variability in manufacturing and business processes. It uses a set of quality management methods, mainly empirical,statistical methods, and creates a special infrastructure of people within the organization, who are experts in these methods. Each Six Sigma project carried out within an organization follows a defined sequence of steps and has specific value targets, for example: reduce process cycle time, reduce pollution, reduce costs, increase customer satisfaction, and increase profits.

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General Electric, pioneers in Six Sigma

 First, What is Six Sigma?

First, what it is not. It is not a secret society, a slogan or a cliche. Six Sigma is a highly disciplined process that helps us focus on developing and delivering near-perfect products and services.

  Why "Sigma"? 

The word is a statistical term that measures how far a given process deviates from perfection. The central idea behind Six Sigma is that if you can measure how many "defects" you have in a process, you can systematically figure out how to eliminate them and get as close to "zero defects" as possible. To achieve Six Sigma Quality, a process must produce no more than 3.4 defects per million opportunities. An "opportunity" is defined as a chance for nonconformance, or not meeting the required specifications. This means we need to be nearly flawless in executing our key processes.

·         Key Concepts of Six Sigma

At its core, Six Sigma revolves around a few key concepts.

 

Critical to Quality:

Attributes most important to the customer

Defect:

Failing to deliver what the customer wants

Process 
Capability:

What your process can deliver

Variation:

What the customer sees and feels

Stable 
Operations:

Ensuring consistent, predictable processes to improve what the customer sees and feels

Design for Six 
Sigma:

Designing to meet customer needs and process capability

 

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6 Sigma